Margin, and the stress nobody applied
— F S equals sigma-u over sigma-allowable. is the strength of the material, the stress at which it yields or breaks; is the working stress the design actually puts into it; is the factor of safety, a bare ratio with no units at all, because it is a stress divided by a stress.
Read it as a declaration of ignorance rather than of strength. A factor of safety of 3 does not say the part is three times better than it needs to be; it says the engineer is keeping a threefold reserve against the load being heavier than assumed, the steel weaker than certified and the weld worse than drawn — all on the same bad morning. below 1 means the working stress has already passed the strength: the part is failing on paper. at 1.4 means it survives the load you wrote down, and nothing else.
Then a stress nobody applies. Heat a bar and it wants to grow by per unit of length; hold both ends and it cannot, so the stress arrives anyway: — sigma equals E alpha delta-T. (alpha) is the coefficient of thermal expansion, about per °C for carbon steel; is the temperature change from the condition it was installed at; is the same Young's modulus as ever. Notice what is NOT in that formula: length. A restrained run builds the same stress at two metres as at two hundred — which is why expansion is designed around anchors, never around lengths.