Three questions about a piece of steel
Before any plume, the stack. Three relations answer almost everything a designer asks of one.
Exit velocity: — v-s equals four Q-v over pi d squared. is the actual volumetric flow at stack conditions in m³/s, is the inside diameter at the exit in metres, and is the answer in m/s. The word actual is load-bearing: a stack at 200 °C moves about 1.6 times the volume of its own standardised flow, and mixing the two is the commonest error on a test report. Design practice keeps above about 6 m/s and above 1.5 times the wind at the top — below that the plume is dragged into the stack's own wake, which is stack-tip downwash, and it arrives at ground level far sooner than any calculation predicted.
Draft: — delta-p equals h g, rho-a minus rho-s. is the height of the gas column in metres, — rho-a — is the ambient air density outside (about 1.2 kg/m³ at 20 °C) and the stack gas density inside (0.5–0.8 kg/m³ hot). The answer is in pascals. It is the DIFFERENCE that lifts, which is why a cold flue backdrafts on a winter morning until it is warmed through, and the same equation is why a tall building's lobby doors are hard to open in January.
GEP height: , the US EPA's good-engineering-practice rule. is the height of the building causing the wake, and is its LESSER dimension — the smaller of that height and the width it presents to the wind. Reading the greater one is the standard error and it over-states the stack every time. Two things to know about it: GEP is a ceiling on credit, not a licence to build tall, and the rule takes the greater of this formula height and a floor of 65 m, so any source may claim 65 m regardless of what stands beside it.
The trade lore, in one line: raising exit velocity fights downwash where extra height is not available, and a tapered exit cone buys it without touching the fan.