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Lesson 20 · The stack itself
Three questions about a piece of steel
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Three questions about a piece of steel

Before any plume, the stack. Three relations answer almost everything a designer asks of one.

Exit velocity: vs=4Qvπd2v_s = \dfrac{4Q_v}{\pi d^{2}} — v-s equals four Q-v over pi d squared. QvQ_v is the actual volumetric flow at stack conditions in m³/s, dd is the inside diameter at the exit in metres, and vsv_s is the answer in m/s. The word actual is load-bearing: a stack at 200 °C moves about 1.6 times the volume of its own standardised flow, and mixing the two is the commonest error on a test report. Design practice keeps vsv_s above about 6 m/s and above 1.5 times the wind at the top — below that the plume is dragged into the stack's own wake, which is stack-tip downwash, and it arrives at ground level far sooner than any calculation predicted.

Draft: Δp=h g (ρa−ρs)\Delta p = h\,g\,(\rho_a - \rho_s) — delta-p equals h g, rho-a minus rho-s. hh is the height of the gas column in metres, ρa\rho_a — rho-a — is the ambient air density outside (about 1.2 kg/m³ at 20 °C) and ρs\rho_s the stack gas density inside (0.5–0.8 kg/m³ hot). The answer is in pascals. It is the DIFFERENCE that lifts, which is why a cold flue backdrafts on a winter morning until it is warmed through, and the same equation is why a tall building's lobby doors are hard to open in January.

GEP height: HGEP=hb+1.5 LH_{GEP} = h_b + 1.5\,L, the US EPA's good-engineering-practice rule. hbh_b is the height of the building causing the wake, and LL is its LESSER dimension — the smaller of that height and the width it presents to the wind. Reading the greater one is the standard error and it over-states the stack every time. Two things to know about it: GEP is a ceiling on credit, not a licence to build tall, and the rule takes the greater of this formula height and a floor of 65 m, so any source may claim 65 m regardless of what stands beside it.

The trade lore, in one line: raising exit velocity fights downwash where extra height is not available, and a tapered exit cone buys it without touching the fan.

dQvvs

vs=4Qvπd2v_s = \frac{4 Q_v}{\pi d^2}

  • vsv_s= Stack exit velocity (speed)
  • QvQ_v= Volumetric flow (volumetric flow rate)
  • dd= Stack inside diameter (length)
Stack Exit Velocity solver →
ρsρaΔph

Δp=h g (ρa−ρs)\Delta p = h \, g \, (\rho_a - \rho_s)

  • Δp\Delta p= Draft pressure (pressure)
  • hh= Stack height (length)
  • ρa\rho_a= Ambient air density (density)
  • ρs\rho_s= Stack gas density (density)
Stack Draft Pressure (Chimney Effect) solver →
LhbHGEP

HGEP=hb+1.5LH_{GEP} = h_b + 1.5 L

  • HGEPH_{GEP}= GEP stack height
  • hbh_b= Building height
  • LL= Lesser dimension

each variable a length

Good Engineering Practice Stack Height solver →