Fluid Mechanics, HVAC & Refrigeration: formula sheetModule 1 · Fluid Statics & Flow Fundamentals Fluid Mechanics, HVAC & Refrigeration-1 Density Mass per unit volume. Fluid Mechanics, HVAC & Refrigeration-2 Specific Gravity Density expressed as a multiple of water's 1000 kg/m³. Fluid Mechanics, HVAC & Refrigeration-3 Hydrostatic Pressure (P = ρgh) Gauge pressure at depth h in a fluid of density ρ, using g = 9.80665 m/s². Fluid Mechanics, HVAC & Refrigeration-4 Pressure Head (h = P/ρg) Converts a pressure into the equivalent height of a fluid column, with g = 9.80665 m/s². Fluid Mechanics, HVAC & Refrigeration-5 Gauge and Absolute Pressure Absolute pressure is the gauge reading plus the surrounding atmospheric pressure. Fluid Mechanics, HVAC & Refrigeration-6 Volumetric Flow Rate (Q = Av) Flow through a duct or pipe: cross-sectional area times average flow velocity. Fluid Mechanics, HVAC & Refrigeration-7 Continuity Equation (A₁v₁ = A₂v₂) For incompressible flow, the same volume per second passes every cross-section of the pipe. Fluid Mechanics, HVAC & Refrigeration-8 Pipe Velocity from Flow and Diameter Average velocity in a full round pipe from volumetric flow and inside diameter: the first check on… Fluid Mechanics, HVAC & Refrigeration-9 Dynamic Pressure (q = ½ρv²) The kinetic energy per unit volume of a moving fluid: the pressure of motion itself. Fluid Mechanics, HVAC & Refrigeration-10 Velocity Head (h = v²/2g) The kinetic energy of a flow expressed as an equivalent column height, with g = 9.80665 m/s². Fluid Mechanics, HVAC & Refrigeration-11 Bernoulli's Equation (Two Points) Conservation of mechanical energy along a streamline: pressure, velocity and elevation trade… Fluid Mechanics, HVAC & Refrigeration-12 Torricelli's Law (v = √(2gh)) Speed of fluid jetting from an opening a depth h below the free surface, with g = 9.80665 m/s². Fluid Mechanics, HVAC & Refrigeration-13 Reynolds Number The dimensionless ratio of inertial to viscous forces that decides laminar versus turbulent flow. Fluid Mechanics, HVAC & Refrigeration-14 Laminar Friction Factor (f = 64/Re) In laminar pipe flow the Darcy friction factor depends only on Reynolds number: roughness plays no… Fluid Mechanics, HVAC & Refrigeration-15 Buoyant Force (Archimedes' Principle) The upward force on a submerged body equals the weight of the fluid it displaces, with g = 9.80665… Module 2 · Pipe Flow & Head Loss Fluid Mechanics, HVAC & Refrigeration-16 Darcy–Weisbach Head Loss The rigorous pipe friction equation: head loss from friction factor, length-to-diameter ratio and… Fluid Mechanics, HVAC & Refrigeration-17 Swamee–Jain Friction Factor An explicit turbulent friction factor within about 1% of the implicit Colebrook–White equation,… Fluid Mechanics, HVAC & Refrigeration-18 Colebrook–White Friction Factor The reference equation for turbulent friction in a rough pipe, and the curve every Moody diagram is… Fluid Mechanics, HVAC & Refrigeration-19 Hazen–Williams Head Loss The waterworks head-loss equation in SI form, with Q in m³/s and D in m; the 10.67 constant is… Fluid Mechanics, HVAC & Refrigeration-20 Hazen–Williams Velocity Mean water velocity from hydraulic radius and hydraulic gradient; the 0.849 SI constant becomes… Fluid Mechanics, HVAC & Refrigeration-21 Minor Loss from K Factor Head lost through a valve or fitting as a multiple of velocity head, with g = 9.80665 m/s² and K… Fluid Mechanics, HVAC & Refrigeration-22 Equivalent Length of a Fitting Converts a fitting's K factor into the length of straight pipe that would cause the same friction… Fluid Mechanics, HVAC & Refrigeration-23 Valve Flow Coefficient (Cv) The US valve-sizing relation: Cv is the gpm of 60 °F water a valve passes at 1 psi drop, so Q is in… Fluid Mechanics, HVAC & Refrigeration-24 Valve Flow Coefficient (Kv, metric) The metric valve-sizing relation: Kv is the m³/h of water a valve passes at 1 bar drop, related to… Fluid Mechanics, HVAC & Refrigeration-25 Orifice Plate Flow Volumetric flow through a square-edged orifice plate from the differential pressure across it. Fluid Mechanics, HVAC & Refrigeration-26 Venturi Meter Flow Flow through a classical Venturi tube from the inlet-to-throat differential pressure. Fluid Mechanics, HVAC & Refrigeration-27 Barlow's Formula (Pipe Pressure Rating) Internal pressure a pipe can hold from wall stress, wall thickness and outside diameter: the… Fluid Mechanics, HVAC & Refrigeration-28 Water Hammer Surge (Joukowsky Equation) Peak pressure surge from a sudden change in flow velocity: fluid density times pressure-wave… Fluid Mechanics, HVAC & Refrigeration-29 Pipe Internal Volume The liquid a run of pipe holds, from inside diameter and developed length: the starting point for… Fluid Mechanics, HVAC & Refrigeration-30 Partially Filled Horizontal Cylindrical Tank Liquid volume in a horizontal cylinder from the wetted depth, using the circular segment area times… Module 3 · Pumps, Fans & Affinity Laws Fluid Mechanics, HVAC & Refrigeration-31 Total Dynamic Head The head a pump must develop: static lift plus friction losses plus velocity head, all expressed in… Fluid Mechanics, HVAC & Refrigeration-32 Hydraulic Power (P = ρgQh) Power needed to lift a flow Q through a head h, with g = 9.80665 m/s². Fluid Mechanics, HVAC & Refrigeration-33 Pump Water Horsepower Useful power delivered to the liquid; the 3960 divisor assumes US gallons per minute, feet of head… Fluid Mechanics, HVAC & Refrigeration-34 Pump Brake Horsepower Shaft power the motor must actually supply; the 3960 constant assumes gpm, feet of head and… Fluid Mechanics, HVAC & Refrigeration-35 Pump Efficiency from Hydraulic and Shaft Power Pump efficiency is the ratio of hydraulic power delivered to the liquid over the mechanical power… Fluid Mechanics, HVAC & Refrigeration-36 Net Positive Suction Head Available (NPSHa) Absolute head available at the pump suction above the liquid's vapour pressure: the margin that… Fluid Mechanics, HVAC & Refrigeration-37 Cavitation Number (Margin above Vapour Pressure) How much pressure margin a flow has above the vapour pressure of its own liquid, measured in… Fluid Mechanics, HVAC & Refrigeration-38 Pump Affinity Law: Flow vs Speed First affinity law: a centrifugal pump's capacity changes in direct proportion to shaft speed when… Fluid Mechanics, HVAC & Refrigeration-39 Pump Affinity Law: Head vs Speed Second affinity law: pump head varies with the square of shaft speed, so a 20% speed cut costs 36%… Fluid Mechanics, HVAC & Refrigeration-40 Pump Affinity Law: Power vs Speed Third affinity law: absorbed power varies with the cube of shaft speed, the single relation that… Fluid Mechanics, HVAC & Refrigeration-41 Pump Affinity Law: Flow vs Impeller Diameter Capacity scales directly with trimmed impeller diameter at constant speed, the classic way to… Fluid Mechanics, HVAC & Refrigeration-42 Pump Affinity Law: Head vs Impeller Diameter Developed head falls with the square of the trimmed impeller diameter, so a 10% trim sheds about… Fluid Mechanics, HVAC & Refrigeration-43 Pump System Curve Head a piping system demands at any flow: the static lift, which never changes, plus a friction… Fluid Mechanics, HVAC & Refrigeration-44 Pump Operating Point Flow at which a pump actually runs: the crossing of its own head curve, H = H₀ − cQ², with the… Fluid Mechanics, HVAC & Refrigeration-45 Fan Affinity Law: Airflow vs Speed Fan airflow in CFM changes in direct proportion to wheel speed, the first law used when re-sheaving… Fluid Mechanics, HVAC & Refrigeration-46 Fan Affinity Law: Static Pressure vs Speed Fan static pressure rises with the square of wheel speed, the reason a modest re-sheave can… Fluid Mechanics, HVAC & Refrigeration-47 Fan Affinity Law: Power vs Speed Fan brake power varies with the cube of wheel speed: the law behind variable-air-volume energy… Fluid Mechanics, HVAC & Refrigeration-48 Fan Brake Horsepower Shaft power a fan absorbs; the 6356 divisor assumes cubic feet per minute, inches of water gauge… Fluid Mechanics, HVAC & Refrigeration-49 Pump Specific Speed (Ns) The dimensional index that classifies impeller type, evaluated in US units with N in rpm, Q in gpm… Module 4 · Psychrometrics Fluid Mechanics, HVAC & Refrigeration-50 Saturation Vapour Pressure (Magnus / Alduchov–Eskridge) The vapour pressure of water at saturation, from temperature alone, by the Alduchov–Eskridge Magnus… Fluid Mechanics, HVAC & Refrigeration-51 Relative Humidity from Vapour Pressure Relative humidity as what it actually is: the vapour pressure present divided by the saturation… Fluid Mechanics, HVAC & Refrigeration-52 Humidity Ratio from Vapour Pressure Kilograms of water vapour per kilogram of dry air, from the vapour pressure and the barometric… Fluid Mechanics, HVAC & Refrigeration-53 Dew Point (Magnus Approximation) Dew point from air temperature and relative humidity by the Magnus formula with the WMO's Sonntag… Fluid Mechanics, HVAC & Refrigeration-54 Dew Point from Humidity Ratio The temperature at which air of a given humidity ratio and barometric pressure starts to condense,… Fluid Mechanics, HVAC & Refrigeration-55 Wet-Bulb Temperature (Stull 2011) Wet-bulb temperature from dry-bulb temperature and relative humidity in a single closed-form… Fluid Mechanics, HVAC & Refrigeration-56 Relative Humidity from a Sling Psychrometer Relative humidity from a dry-bulb and a wet-bulb reading, using the psychrometric equation with A =… Fluid Mechanics, HVAC & Refrigeration-57 Moist Air Enthalpy (per kg DRY air) Total heat content of moist air per kilogram of DRY air: the sensible term for the air plus the… Fluid Mechanics, HVAC & Refrigeration-58 Moist Air Specific Volume (per kg DRY air) Cubic metres of moist air per kilogram of DRY air, from temperature, humidity ratio and barometric… Fluid Mechanics, HVAC & Refrigeration-59 Moist Air Density at Altitude (and the 1.08 Correction) Density of moist air from altitude, temperature and humidity ratio, and the correction factor it… Fluid Mechanics, HVAC & Refrigeration-60 Mixed Air Temperature Temperature of the blend leaving a mixing box, weighted by the outdoor air fraction: the reading… Fluid Mechanics, HVAC & Refrigeration-61 Degree of Saturation (Moist Air) The humidity ratio present divided by the humidity ratio at saturation for the same temperature and… Fluid Mechanics, HVAC & Refrigeration-62 Cooling Coil Bypass Factor and Apparatus Dew Point The fraction of the air that leaves a cooling coil as though it never touched it, and the apparatus… Fluid Mechanics, HVAC & Refrigeration-63 Air Total Heat (4.5 Rule) Total (sensible plus latent) heat carried by an airstream from airflow and enthalpy change: the… Module 5 · Air Systems & Hydronics Fluid Mechanics, HVAC & Refrigeration-64 Air Sensible Heat (1.08 Rule) Sensible heat carried by an airstream from CFM and dry-bulb ΔT, assuming standard air: the trade… Fluid Mechanics, HVAC & Refrigeration-65 Air Latent Heat (0.68 Rule) Latent heat from dehumidifying an airstream, set by airflow and the change in humidity ratio: the… Fluid Mechanics, HVAC & Refrigeration-66 Sensible Heat Ratio (SHR) The fraction of a cooling coil's total load that is sensible, the number that decides whether a… Fluid Mechanics, HVAC & Refrigeration-67 Round Duct Air Velocity Air velocity in a round duct from the volume flow and the duct diameter, the check that keeps… Fluid Mechanics, HVAC & Refrigeration-68 Equivalent Round Duct Diameter Huebscher's equation for the round duct that has the same friction loss and airflow as a given… Fluid Mechanics, HVAC & Refrigeration-69 Air Velocity Pressure (the 4005 Rule) The pressure a pitot tube reads as air is brought to rest, and the velocity that reading implies:… Fluid Mechanics, HVAC & Refrigeration-70 Air Changes per Hour (ACH) How many times per hour a ventilation rate replaces the air in a room, the ventilation yardstick… Fluid Mechanics, HVAC & Refrigeration-71 Hydronic Heat Transfer (Water) Heat carried by a water loop from flow rate and supply-to-return ΔT: the SI form of the trade rule… Fluid Mechanics, HVAC & Refrigeration-72 Glycol Loop Heat Transfer (Capacity Derate) Heat carried by a glycol loop using the actual mix density and specific heat, which is how the 500… Fluid Mechanics, HVAC & Refrigeration-73 Loop Water Expansion Volume Volume a hydronic loop's water gains when heated, from the starting volume, the volumetric… Fluid Mechanics, HVAC & Refrigeration-74 Expansion Tank Acceptance Volume Diaphragm expansion tank size for a closed hydronic loop from system volume, water expansion and… Fluid Mechanics, HVAC & Refrigeration-75 Hydronic Static Fill Pressure Cold fill pressure a closed loop needs to lift water to its highest point plus a safety margin, the… Fluid Mechanics, HVAC & Refrigeration-76 Radiator Output at Non-Rated Temperature Corrects a radiator or baseboard's catalogue output to the actual water-to-air temperature… Fluid Mechanics, HVAC & Refrigeration-77 Seasonal Heating Energy (Degree-Day Method) Estimates seasonal fuel energy by scaling the design heat loss with the average temperature… Fluid Mechanics, HVAC & Refrigeration-78 Boiler or Furnace Output from Input Usable heat delivered by a boiler or furnace from its fuel input rate and its efficiency rating,… Fluid Mechanics, HVAC & Refrigeration-79 Energy Cost from a Utility Rate Cost of the energy a system consumes: kilowatt-hours or fuel BTUs times the utility rate, for tower… Module 6 · Refrigeration, Boilers & Cooling Towers Fluid Mechanics, HVAC & Refrigeration-80 Tons of Refrigeration from BTU/hr Converts a cooling load in BTU/hr (or kW) to tons of refrigeration, where one ton is 12,000 BTU/hr… Fluid Mechanics, HVAC & Refrigeration-81 Coefficient of Performance (COP) Efficiency of a heat pump or chiller: useful heating or cooling delivered divided by the electrical… Fluid Mechanics, HVAC & Refrigeration-82 Energy Efficiency Ratio (EER) Cooling efficiency as BTU/hr of capacity per watt of electrical input, a deliberately mixed-unit… Fluid Mechanics, HVAC & Refrigeration-83 EER to COP Conversion Converts between the two efficiency scales, since one watt of input equals 3.412 BTU/hr and both… Fluid Mechanics, HVAC & Refrigeration-84 Chiller Efficiency (kW per Ton) The chiller-plant efficiency metric: kilowatts drawn per ton of cooling produced, where lower is… Fluid Mechanics, HVAC & Refrigeration-85 Refrigeration COP from Enthalpies Coefficient of performance of a vapour-compression cycle read straight off a pressure-enthalpy… Fluid Mechanics, HVAC & Refrigeration-86 Compressor Isentropic Efficiency How much of the work a compressor actually consumes went into raising the refrigerant's enthalpy,… Fluid Mechanics, HVAC & Refrigeration-87 Refrigerant Superheat Degrees of superheat at the compressor suction: how much warmer the vapour is than its saturation… Fluid Mechanics, HVAC & Refrigeration-88 Refrigerant Subcooling Degrees of subcooling at the condenser outlet: how much colder the liquid is than its saturation… Fluid Mechanics, HVAC & Refrigeration-89 Refrigerant Mass Flow Rate Refrigerant circulated per unit time from the cooling capacity and the enthalpy change across the… Fluid Mechanics, HVAC & Refrigeration-90 Chiller Heat Rejection Heat a chiller's tower has to reject: the evaporator load times the heat rejection factor that adds… Fluid Mechanics, HVAC & Refrigeration-91 Condenser Water Flow Rate Tower water flow needed to reject a chiller's load plus compressor heat, the physics behind the 3… Fluid Mechanics, HVAC & Refrigeration-92 Cooling Tower Range Cooling tower range: the temperature drop the tower achieves between the hot water returning from… Fluid Mechanics, HVAC & Refrigeration-93 Cooling Tower Approach Cooling tower approach: how many degrees the cold basin water sits above the ambient wet-bulb… Fluid Mechanics, HVAC & Refrigeration-94 Cooling Tower Heat Rejection Heat a cooling tower rejects from flow and range using the trade constant 500 = 8.34 lb/gal × 60… Fluid Mechanics, HVAC & Refrigeration-95 Cooling Tower Evaporation Rate Evaporation loss from a cooling tower using the industry rule of 0.1% of recirculation per degree… Fluid Mechanics, HVAC & Refrigeration-96 Cycles of Concentration (COC = M/B) Cycles of concentration for a cooling tower from the makeup and blowdown flows: the master number… Fluid Mechanics, HVAC & Refrigeration-97 Blowdown Rate from Cycles Blowdown a cooling tower must bleed to hold a target cycles of concentration, given its evaporation… Fluid Mechanics, HVAC & Refrigeration-98 Cooling Tower Makeup Water Rate Total makeup water a cooling tower needs: the sum of evaporation, blowdown to drain, and drift… Fluid Mechanics, HVAC & Refrigeration-99 Boiler Horsepower to Heat Output Converts boiler horsepower to heat output using the ASME definition of 33,475 BTU per hour per… Fluid Mechanics, HVAC & Refrigeration-100 Boiler Horsepower to Steam Rate Steam output of a boiler from its horsepower rating, at the ASME definition of 34.5 lb/h of steam… Fluid Mechanics, HVAC & Refrigeration-101 Boiler Blowdown Rate from Steam Rate Continuous blowdown a steam boiler must carry, in pounds per hour, from its steam production rate… Fluid Mechanics, HVAC & Refrigeration-102 Condensate Return Percentage Percentage of generated steam that comes back to the boiler house as condensate: the headline… Fluid Mechanics, HVAC & Refrigeration-103 Boiler Makeup from Condensate Return Fresh makeup water a steam plant must treat, from the steam production rate and the fraction of… |