Blowdown Rate from Cycles

Also known as bleed rate

B=ECOC−1B = \frac{E}{\text{COC} - 1}

Worked example: 90 L/min evaporation, 30 L/min bleed → 4 cycles — press Try an example to run it live, then adjust anything.

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Blowdown Rate from Cycles explained

EBCOC

Every mineral entering with the makeup leaves either in the blowdown or as scale on a tube. Write the salt balance — makeup in equals blowdown out, at COC times the concentration — and with makeup being evaporation plus blowdown the algebra collapses to B = E/(COC − 1). A tower evaporating 20 gpm and asked to hold 5 cycles must bleed 20/4 = 5 gpm; ask it to hold 10 cycles and the bleed drops to 2.2 gpm.

The shape of that curve is the whole economic argument for a chemical program. Going from 2 to 4 cycles cuts blowdown by two thirds; going from 8 to 10 barely moves it. Beyond about six cycles you are paying scale-inhibitor money for very little additional water saving, which is why most well-run comfort-cooling towers settle in the 4–7 range. And note what COC = 1 means physically: makeup with no concentration at all, which would require infinite bleed — the solver refuses it rather than dividing by zero.

Blowdown Rate from Cycles formula

B=ECOC−1B = \frac{E}{\text{COC} - 1}
Where
  • BB= Blowdown rate (L/min)
  • EE= Evaporation rate (L/min)
  • COC\text{COC}= Cycles of concentration