Fan Affinity Law — Power vs Speed
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Multiply the linear flow law by the square-law pressure and you get a cube: a 5 hp fan sped from 800 to 1000 rpm needs 5 × 1.25³ ≈ 9.77 hp. That factor of nearly two for a 25% speed change is the most expensive line item in HVAC retrofit work, and it is precisely why a variable-air-volume system that spends most of the year at 60% airflow uses only about 22% of design fan energy.
Every experienced service technician has a story about a re-sheave that tripped the overloads within an hour. The rule of thumb: never raise fan speed without checking that the new power fits inside the motor's service factor. Run the numbers first — 15% more rpm is 52% more power, and there is no such thing as a small speed increase.
- = Fan power at speed 1
- = Fan speed 1
- = Fan power at speed 2
- = Fan speed 2
- Fan power at speed 1 — Pump Affinity Law — Power vs Speed, Fan Brake Horsepower
- Fan speed 1 — Fan Affinity Law — Airflow vs Speed, Fan Affinity Law — Static Pressure vs Speed
- Fan power at speed 2 — Pump Affinity Law — Power vs Speed, Fan Brake Horsepower
- Fan speed 2 — Fan Affinity Law — Airflow vs Speed, Fan Affinity Law — Static Pressure vs Speed